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Buell Blast Service Manual

Last updated on January 2, 2018 By Craig 67 Comments

 

When I purchased my 2001 Buell Blast, the previous owner was gracious enough to give me an electronic copy of the Service Manual he was able to get his hands on shortly after he purchased the bike.  This manual has everything you ever wanted to know about servicing your blast, from oil changes, to electrical work, or just tinkering on the Buell Blast engine.

2007 Buell Blast

 

So, without a lot of fanfare, here are links to each chapter in the Service Manual for you to reference or download.  No payment required, no waiting for a book or CD to be delivered, all is right here for your reference and use.  Hopefully this will help you as much as it helped me.

Buell Blast Service Manual

  1. Chapter 1 – Maintenance
  2. Chapter 2 –  Chassis (part 1)
  3. Chapter 2 – Chassis (part 2)
  4. Chapter 3 – Engine (part 1)
  5. Chapter 3 – Engine (part 2)
  6. Chapter 4 – Fuel System
  7. Chapter 5 – Starter
  8. Chapter 6 – Transmission
  9. Chapter 6 – Transmission (part 2)
  10. Chapter 7 – Electrical
  11. Chapter 7 – Specs
  12. General – Servicing
  13. Appendix A – Tools
  14. Appendix B – Electrical Connector
  15. Appendix C – Metric Conversion

If you would prefer to purchase the Buell Blast Service Manual in book form, you can order directly from Amazon by clicking here.  This is the official manual as distributed by the Buell Corporation, but be forewarned as it has a list price of over $60.

Edit:  Getting lots of feedback on how helpful this has been to everyone, glad I could assist. Please feel free to pass the link along to other Blast riders. Even though I no longer own my Blast, rest assured I will keep this link active for everyone that needs to download the Buell Blast Maintenance Manual.

 

Filed Under: Motorcycles Tagged With: buell blast, Motorcycle

Comments

  1. Yolys Sanz says

    December 2, 2012 at 1:22 pm

    muuuchas gracias!!

    Reply
  2. Steve says

    May 11, 2013 at 9:15 am

    Thanks, dude!

    Reply
  3. twofry says

    May 19, 2013 at 9:54 pm

    This, is awesome, thank you so much!!

    Reply
    • Salvador Ramírez says

      July 19, 2019 at 7:40 am

      Muchas gracias por la ayuda amigo acabo de adquirirla aún no me le subo pero estoy muy emocionado y quiero tener todo sobre ella a la mano por si fallara saber que Aser

      Reply
  4. ted thorne says

    May 28, 2013 at 2:13 pm

    yes, thank you. that helps alot and saves me money,guys at HD dont know anything about Buells here.this is my 1st bike.

    Reply
  5. ryan says

    June 4, 2013 at 1:09 pm

    thank you so much

    Reply
  6. Fitz says

    June 10, 2013 at 10:02 pm

    This is awesome, thanks. Can’t believe I can dowload it all and for zero cost.

    Reply
  7. Jack says

    July 20, 2013 at 12:06 pm

    Thank you so very much, you have no idea how much this helped me with wiring my buell

    Reply
  8. Ang3lito says

    November 19, 2013 at 6:37 pm

    You’re big man, very thanks from a Spanish boy in México!

    Reply
  9. Juan León says

    December 2, 2013 at 8:39 am

    Eres grande amigo! Gracias por compartirlo. Saludos de Guatemala!

    Reply
  10. roger navia says

    January 28, 2014 at 10:56 pm

    muy agradesido d mi persona

    Reply
    • Kurtis hampton says

      October 12, 2019 at 9:41 pm

      Thank you printed out and laminated

      Reply
      • Craig says

        November 24, 2020 at 11:16 pm

        👍

        Reply
  11. Hiam Trying says

    May 9, 2014 at 9:13 pm

    thanks hombre for sharing want to adjust my clutch 🙂

    Reply
  12. pdf download|Factory Workshop Repair Manual|Service Manuals says

    May 31, 2014 at 4:16 am

    Very good, I’m looking for manuals, thank you

    Reply
  13. Bahama Boy says

    August 4, 2014 at 1:22 am

    Thank you

    Reply
  14. Harlowhickalooper says

    September 21, 2014 at 10:45 am

    Thanks for thinking of others.

    Reply
  15. KenMcDaniel says

    September 30, 2014 at 7:03 pm

    Very well done . Most info i have found. Thanks for posting . You are ok i dont care what other people may think of you. Thanks again.

    Reply
  16. Daniel McDevitt says

    October 5, 2014 at 2:40 pm

    Anyone know size of exhaust nuts and bolts

    Reply
  17. robert schuchman says

    December 26, 2014 at 9:49 pm

    I to would like to thank you very helpful

    Reply
  18. Vincent S says

    March 18, 2015 at 7:47 pm

    What A Lifesaver Thank You

    Reply
  19. B37 says

    November 8, 2015 at 11:44 pm

    Kudos. You’ve helped a lot of us!

    Reply
    • bruce says

      July 12, 2018 at 12:26 am

      how may I get a manual for 2001 Buell blast

      Reply
      • Craig says

        July 18, 2018 at 6:57 am

        They are basically all the same, regardless of year. If you are looking for a paper manual, follow the link in this posts as you can purchase on Amazon.

        Reply
  20. cody denver says

    January 11, 2016 at 1:01 pm

    hey Craig!
    Thanks for all of this… Wondering if you might have 2002 Buell Blast? They seemed to have changed a lot between the two years.
    Again, Much thanks

    Reply
    • Craig says

      January 12, 2016 at 6:13 am

      Hey Cody – Don’t have the bike anymore but it was a 2001. I’m fairly certain not much changed on these bikes across the model years.

      Reply
  21. James says

    February 26, 2016 at 6:00 pm

    Dude your the best been looking for this for almost ever…lol….. got myself a blast great looking bike some mods but overall tight as bike thanks for the upload thinking of making some in depth videos on YouTube since I’m always do g somethung on her…

    Reply
  22. roger says

    April 10, 2016 at 11:57 am

    Mil gracias brother

    Reply
  23. jm says

    May 6, 2016 at 12:53 pm

    mucho bueno!

    Reply
  24. Frida Ross says

    May 10, 2016 at 1:32 pm

    Thank you the manual is great, but I’m trying to find out what parts are interchangeable. I have a 2001 and ineedthrrt handcontrol switch, key ignition switch, stater, and voltage regulator. What years of blast parts are usuable for my bike
    bike

    Reply
    • Kendall says

      May 13, 2016 at 12:56 am

      You’ll want to consult with a Harley dealer. They will have the Buell books and can tell you all years which will use the same part numbers as yours. perhaps they will even know off the top of their head, but worst case they will have to look it up. if I’m not mistaken, 02 and up should work as they are all P3 body, but I could be wrong as I just started researching these.

      Reply
  25. Kendall says

    May 13, 2016 at 12:54 am

    THANK YOU!! Funny, as I’m also an IT guy who took up biking and my first one is an 02 Blast. I will be fixing it up and this manual has already proven indispensable.

    Reply
    • Craig says

      May 13, 2016 at 11:30 am

      Awesome. Glad to hear it’s helpful. I still regret selling mine.

      Reply
  26. HECTOR MIRANDA says

    May 29, 2016 at 12:16 am

    GOOD AND EXELENT CONTRIBUTION THANK YOU VERY MUCH !

    SALUDOS FROM MEXICO.

    HECTOR MIRANDA

    Reply
  27. Ralph Glorioso says

    July 29, 2016 at 6:15 pm

    Thank you for making the service manual available. My neighbor is giving me his 2000 Buell Blast and it has been sitting in a dry garage for over 10 years! It looks great, but I am going to be examining everything on it to insure function and reliability. I know that I will be visiting this site to glean service information from the manual. Again, I am very grateful for your kindness in making this possible.

    Reply
    • Craig says

      July 29, 2016 at 6:37 pm

      Good for you. Nothing better than a free bike.

      Reply
  28. mark says

    August 13, 2016 at 11:50 am

    could not get it to down load

    Reply
    • Craig says

      August 15, 2016 at 9:44 pm

      Not sure, I double checked and all seems to be fine. Maybe try to clear your browser cache and try again.

      Reply
  29. Steve says

    October 8, 2016 at 3:34 am

    Many thanks its fantastic your great

    Reply
  30. klndle says

    May 6, 2017 at 3:29 am

    This Service Manual has easy-to-read text sections with top quality diagrams and instructions.

    Reply
  31. Russ says

    June 22, 2017 at 9:59 am

    Thank you, thank you, thank you for posting this. I’ve been looking all over trying to find this information, and even hard copies are becoming more rare (and expensive). I rode extensively up until 2001 when my last bike was stolen. Now that the kids are older, I find myself frequently without a car. I just picked up a 2008 Buell Blast and it’s become by daily commuter. Ride on! -r

    Reply
    • Craig says

      June 22, 2017 at 2:36 pm

      I’m glad you found this helpful Russ.

      Reply
  32. Josh says

    October 7, 2017 at 12:39 pm

    Anyone know why my 2001 Buell Blast only starts with starting fluid when there is a full tank of gas the hose leading to the carb and the carb have been cleaned twice

    Reply
  33. Thomas Wyszynski says

    March 17, 2018 at 8:07 pm

    Anyone know where i can find a manual for an 09 buell blast?

    Reply
  34. Terry Hurley says

    April 12, 2018 at 3:26 am

    Chapter 14: Electrical Connector has a broken link… the rest download okay. Does anyone have this chapter so I can have a complete copy?

    Reply
    • Craig says

      April 12, 2018 at 6:57 am

      Are you getting an error message or does the page simply not display? It just worked fine for me.

      Reply
      • Theo says

        July 30, 2018 at 8:57 pm

        For me, only Links 1, 6, 11, 13, & 15 work. The rest give a “The page isn’t redirecting properly” error.

        Reply
        • Craig says

          July 31, 2018 at 9:05 am

          Interesting! Just tried it from my work computer and received a similar error, although I am able to get to some of the links you can’t. Appears to be an issue with the CDN I’m using. I’ll fix as soon as I can, but it will probably be a day or two until I’m able to get to this.

          Reply
          • Amy says

            June 3, 2019 at 11:21 am

            Hi there! I’m still getting a “cdn.craigerson.com redirected you too many times” for the Electrical page. Is this PDF still available? You can also email me if that’s easier!

          • Craig says

            June 20, 2019 at 4:22 pm

            Hey Amy. Sorry I’m just replying to this. I just tried to access that page and it worked fine for me. Possibly try clearing your cookies or use an incognito window. Let me know if that doesn’t work, and I’ll take a further look.

          • Amy Bashara says

            June 21, 2019 at 5:38 pm

            You’re right! It worked this time. Thank you!!

  35. Theo says

    July 31, 2018 at 7:13 pm

    Any chance you could set up something like a Dropbox share for the files?

    Reply
  36. Jsharky says

    May 16, 2019 at 4:35 pm

    Thanks Craig, your post of the manual came as a very welcome relief. I’ve downloaded all files and and am very happy.

    Many Thanks….

    Reply
    • Craig says

      May 20, 2019 at 2:43 pm

      Glad I was able to assist!

      Reply
  37. Chris Cahill says

    April 13, 2020 at 10:34 am

    I picked up an ‘02 Blast as Coronavirus basket case project. This will help greatly! Thank you!

    Reply
  38. game says

    June 1, 2020 at 12:43 pm

    I enjoy, cause I discovered exactly what I used to be looking for.

    You have ended my 4 day lengthy hunt! God Bless you man.
    Have a nice day. Bye

    Reply
  39. brdavis9 says

    June 19, 2020 at 8:03 pm

    Still useful. Thanks!

    Reply
  40. David Hepburn says

    July 7, 2020 at 3:47 pm

    Thank you so much! I just got a 2001 Blast. You are a life saver!

    Reply
  41. Alexander Graves says

    August 5, 2020 at 10:53 am

    You are the s#$!!$.

    Reply
    • Craig says

      November 24, 2020 at 11:15 pm

      😎

      Reply
  42. Rick Wade says

    September 7, 2020 at 12:41 am

    Thanks very much! Now I have a clue! 🙂

    Reply
  43. Bryndon Brown says

    April 19, 2021 at 7:55 am

    Hello! I realize this post is a little old, but I bought my first bike recently, a 2002 buell blast, and without an owner’s manual. Will this manual be the same as the one for my 2002 buell blast? Thank you!

    Reply
    • Craig says

      July 20, 2021 at 4:23 pm

      Sorry about the delay in responding. Yes, it’s the same manual.

      Reply
  44. GEORGE MARSHALL says

    September 22, 2021 at 11:30 pm

    Hello,
    Thank you so much for this. Do you know if it’s the same manual for 2006?

    Reply
    • Craig says

      September 26, 2021 at 10:33 am

      As far as I’m aware, this manual will work for all models of the Blast.

      Reply
  45. Max says

    March 15, 2025 at 8:51 am

    Oh my god, what a legend.
    Thank you sir.

    Reply
  46. wildbill says

    May 16, 2025 at 4:47 pm

    with a little help from my brothers (you) i’m back in the wind… and so are you, you and you…

    Reply

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